Efficient metal cutting solutions often require the use of non-standard tools. With the new networked CAD system, WALTERTITEX and WALTERPROTOTYP from WALTERDEUTSCHLAND in Germany can significantly shorten the cycle from planning to implementation to delivery.
Today, the tools needed in the production process must be obtained as soon as possible. Modern production plans and strategies have solved this problem if standard tools are used. For non-standard tools, this is another situation. The cycle of non-standard tools from design to finished product usually takes six to eight weeks. In the case of the WALTER company's "CATEXPRESS" system, WALTERTITEX showed a completely different approach. Mr. MICHAELMAI, who is responsible for non-standard tools at WALTE's WALTERTITEX and WALTERPROTOTYP, said: “The tools that are urgently needed by users can be provided within two weeks.†Usually, non-standard tool items are handled by these two departments.
It is well known that the application of new materials and the geometry of workpieces are becoming more and more complex, and it is becoming more and more difficult to economically process using standard tools. The solution is to use non-standard tool processing, which can complete several steps in one setup. However, in most cases, non-standard tools have a long period of time from planning to implementation to delivery. This prompted WALTERTITEX to study solutions to this increasingly serious problem. With a networked software solution, design, cost estimation, purchase ordering, and user file processing can be completed in a matter of minutes. According to Mr. MAI, with this system, “tools such as multi-stage drills can be produced in just 10 minutes after ordering.†WALTERTITEX has the basic conditions for the necessary production capacity. To meet this type of demand, tool specialists have built a production line that specifically works with CATEXPRESS. Mr. MAI stressed: “The scale of this production line is very large. Even if there is a large demand fluctuation, there is no production bottleneck. In this way, we can guarantee that the user can use it on the machine machine within 2 weeks after placing the order. The required tool."
WALTERTITEX's experts did not turn their attention to production hardware, but rather to study their related logistics issues to optimize the entire system. “For every non-standard tool, although we have not created anything new, we can change the whole process. Even in the case of non-standard tools, there are still many places where standard parts can be used.†Based on this concept, WALTERTITEX Experts have developed a modular set of components for CAD software to select the required components. Aluminum plate spot welding machine
Software generates all data of non-standard tools
The process of generating non-standard tool data is as follows: The user or WALTERTITEX technician inputs the required data into the system via the Internet or a local area network. These data include the scope of application, material, structure (with or without internal cooling, coating). The software uses this information to generate a data record containing all the parameters of the non-standard tool. Using these data records, the software automatically designs the complete tool and generates the corresponding production program. Then determine when to process. At the same time, the CATEXPRESS production line calculates product costs.
Then, inform the user of the product price and delivery date as soon as possible. At the same time it also generates the necessary files, such as 3D models and drawings in DXF, PDF or TDM format. Once the order is placed, the next step is to schedule production using the full set of data stored in the bidder's system. MAI explained: “The software produces a list of materials used to confirm the various components required. Then determine when, which machine tooling capability can be used for machining, and when it can be incorporated into the production process. "All of this is done in a matter of minutes." In theory, finished tools can be produced in as little as ten minutes. In fact, every new order that is included in the production process runs continuously within the production line. “More than 95% of our custom-made products leave our production line within two weeks,†MAI said. “This is not related to the coating or the geometry required, whether it is a multi-stage tool or whether it can be produced with standard blanks. . This is entirely a logistics and production planning issue. This shows that the long preparation time of the project is to continuously optimize before implementation. The company offers CATEXPRESS for solid carbide drilling tools. But now it has begun to expand the system to cover the entire WALTERTITEX and WALTERPROTOTYP tool series.
Of particular interest to users is whether the system is available worldwide, used in China, Brazil or other countries around the world, and finished the production of finished tools within two weeks from the time the order is placed. MICHAELMAI believes that there is no doubt: "CATEXPRESS allows us to closely track our goals and further strengthen our position in the international market."
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