Custom wardrobe creation involves several key steps, starting with design and ending with production. The process typically includes design planning, project validation, BOM (Bill of Materials) preparation, documentation, and finally, professional manufacturing.
Design
During the initial phase, a designer usually conducts two on-site measurements to ensure accurate dimensions. Based on the customer’s space, installation location, and preferences, the designer creates a layout using color renderings, 3D visuals, and detailed views. Once the client approves the plan, it is sent to the factory for further processing.
Project Approval
The factory team reviews the design to ensure it meets ergonomic standards, functional requirements, and structural feasibility. This step helps identify any potential issues before moving forward with production.
BOM List
A comprehensive BOM list is essential for custom wardrobes. It includes installation diagrams, product manuals, packaging plans, and detailed process flow charts. Each item in the BOM contains specifications such as material type, quantity, batch numbers, special instructions, quality checks, and production time. This ensures smooth and efficient manufacturing.
Professional Production
Once all documents are finalized, the production department begins cutting, drilling, and assembling the wardrobe components. Since custom wardrobes can vary significantly in structure and design, the production methods may differ depending on the complexity of the project.
Wardrobe Area Calculation Methods
The cost of a custom wardrobe is often based on its area. There are two common calculation methods: projected area and expanded area. Understanding these can help customers make informed decisions.
Projected Area Calculation
This method calculates the total area by multiplying the width by the height of the wardrobe. It does not consider internal partitions or shelves. Typically, the standard depth is around 600 mm. If the depth exceeds this due to extra partitions, additional charges may apply.
Expanded Area Calculation
Most manufacturers use the expanded area method, which sums up the surface area of each panel in the wardrobe. Some companies even exclude the back panel from the calculation, making pricing more transparent. Brands like Europa, Haola, and Sophia often use this approach, offering clearer pricing structures.
By understanding the customization process and how costs are calculated, consumers can better navigate the market and make choices that align with their needs and budget. This knowledge helps ensure a more transparent and satisfying purchasing experience.
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