In traditional manufacturing, the process typically involves industrial 3D CAD design, manual production, mold design, and more. For example, in the hardware industry, producing a switch base traditionally takes a long time, leading to high costs for companies. However, the emergence of 3D printing has addressed the challenges of lengthy product life cycles and changing market demands for customization. This article explores how 3D CAD software can support 3D printing technology, enabling visual inspection before mass production of a switch base.
First, a 3D CAD design software is essential to create the print model, which is similar to using 3D design software. The process requires 3D modeling, followed by the use of a 3D printer. Why is 3D CAD software necessary? Because the physical product must be manufactured based on a computer-generated 3D CAD model file through the 3D printer’s control system.
Common 3D CAD software includes foreign options like SolidWorks and NX, as well as domestic tools such as Zhongwang 3D. Zhongwang 3D stands out with its flexible free-form surface modeling capabilities, meeting the needs of enterprises for accurate design. Compared to other software, it has a simpler interface, is easier to install and learn, making it ideal for beginners. The latest 2013 version even includes a direct "3D Print" function, allowing users to quickly interact with 3D printers and speed up the printing process. Therefore, this article uses Zhongwang 3D as the tool for demonstrating 3D printing in the front-end design of a switch base. For detailed steps, refer to the official website and search for “3D CAD Practical Tutorial: How to Quickly Model a Switch Base.â€
After completing the 3D CAD data model, the next step is to use a 3D printer to produce a pre-production part for functional testing.
Step 1: Since 3D print files are usually in STL format, the designed model must first be converted into STL using Zhongwang 3D. The software offers complete input and output interfaces designed for seamless integration with 3D printing software. By selecting the “3D Print†button in the “File†menu, users can automatically switch to the dedicated 3D printing interface without manually converting the file.
Step 2: Load the STL file into the corresponding 3D printer's management software. Adjust the position, orientation, scale, and print settings based on the printer’s maximum print size.
Objet 3D printers can use Objet Studio software to make pre-print adjustments and select materials. After settings are completed, the model is sent to the 3D printer for actual production.
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Step 3: Perform the print operation through the printer’s function.
From the image, we can see that the printing took 5 hours and 45 minutes, with a product weight of 109g, supporting structure weighing 152g, and a total material usage of 261g. Finally, the 3D printer produced the finished switch base.
Through this demonstration using Zhongwang 3D, the switch base meets enterprise requirements, enabling visual and physical simulation checks before mass production. This helps avoid waste and ensures precise 3D CAD modeling data. Notably, Zhongwang 3D recently launched a hand-held tutorial to provide an easy and fast learning experience, helping beginners quickly master 3D CAD software. It’s an excellent tool for transitioning from 2D to 3D CAD.
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Zhongwang 3D is the preferred 3D CAD/CAM software for military enterprises recommended by the Ministry of Industry and Information Technology. It provides cost-effective 3D CAD/CAM solutions for enterprises, covering functions such as modeling, mold design, assembly, reverse engineering, sheet metal, and 2-5 axis machining. The software is compatible with other 3D CAD programs, easy to learn, and features a rich parts library, new training tutorials, and free access to a large number of quality 3D CAD drawings. This makes mastering 3D design and machining programming more straightforward.
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